工作原理
液/固混合流體通過進(jìn)料管分布于離心機(jī)轉(zhuǎn)鼓內(nèi)，在離心力場作用下，通過濾片截留固相，濾出液相。持續(xù)進(jìn)料，直至料滿，停止進(jìn)料，如工藝需要時(shí)則對(duì)濾餅進(jìn)行洗滌、提純，同時(shí)將洗滌液渝出。進(jìn)一步脫液，直至達(dá)到分離要求。在全速或中速時(shí)，刮刀將大部分濾餅刮下，完成一次工作循環(huán)。
GKH采用虹吸原理，增加過濾動(dòng)力，實(shí)現(xiàn)更低的濾餅含濕率。
Operating principle
The solid and liquid mixture will be fed into the centrifuge drum via feed pipe and distributed evenly all over the inner wall of the drum, at where the solid phase will be retained by filter disk under effect of centrifuge field while liquid phase discharged out of the filtration process. The feeding process will keep going on until the centrifuge drum is fully charged. Filtering cake will be rinsed and purified as necessary and rinsing water will be discharged meanwhile. Then, there comes a further dehydration process till effective separation is achieved. In process of full or moderate speed running, the scrapper will peel off most of the filtering cake and one entire working cycle completed.
GKH' s operation is based on siphon principle, designed with filtering power, resulting in lower water content of filtering cake.
控制流程
Control process
離心機(jī)運(yùn)行由PLC控制，系統(tǒng)按預(yù)設(shè)程序自動(dòng)運(yùn)行。不同的機(jī)型系統(tǒng)有著相應(yīng)的運(yùn)行參數(shù)或調(diào)整范圍，對(duì)特定的工況在調(diào)試和后續(xù)的運(yùn)行中設(shè)定合適的運(yùn)行參數(shù)，滿足分離要求。控制系統(tǒng)對(duì)實(shí)際運(yùn)行過程中的過載進(jìn)行自動(dòng)修復(fù)或保護(hù)。
自動(dòng)控制系統(tǒng)對(duì)離心機(jī)主機(jī)、液壓系統(tǒng)、氣動(dòng)系統(tǒng)、氮?dú)獗Ｗo(hù)系統(tǒng)、閥門以及與離心機(jī)相關(guān)的泵、閥、物料輸送系統(tǒng)等進(jìn)行控制。
Centrifuge operation is PLC controlled, where the system will run preset program automatically with operation parameters or their adjustment range varying for different models/types of unit. Appropriate operation parameters will be defined and set for specific working condition based on results of testing/commissioning and subsequent operation in the aim to achieve effective separation.
The control system will fix or protect from overload in process of operation automatically.
The automatic control system controls main engine, hydraulic system, pneumatic system, N2 protection system, valves as well as pumps, valves and material conveyance system etc. relating to the centrifuge.
系統(tǒng)集成與安裝
System integration and installation
GK整機(jī)安裝
GK whole system installation
整機(jī)落地安裝：出料接至下層濾餅輸送系統(tǒng)
整機(jī)高架安裝：在本層預(yù)留卸料和濾餅輸送空間
Whole system floor mounted: with discharge port connected to filtering cake conveyance system at next level I
Whole system elevated and installed: space reserved at same level for discharge and filtering cake conveyance
主要特性
u 平板結(jié)構(gòu)，無基礎(chǔ)安裝，液態(tài)阻尼減振
u 平開蓋或全翻蓋形式，液壓鎖緊
u 鴨嘴式布料器，可調(diào)式進(jìn)料裝置，改善布料平衡
u 氣體反吹或螺旋滾刀清除殘余濾餅
u 料層厚度設(shè)定+料層探測+n次補(bǔ)料，確保濾餅層厚度
u 濾餅不平衡自動(dòng)修復(fù)+過振動(dòng)待機(jī)保護(hù)
u 霧化洗滌，洗滌定量控制，間隙式/脈沖洗滌
u 高速或中速刮料(可設(shè))
u 洗滌濾液導(dǎo)電率檢測+出液轉(zhuǎn)換
u 濾液取樣口
u 高精度轉(zhuǎn)鼓(數(shù)控加工、高精度平衡)，高分離因數(shù)，提高分離效率
u 設(shè)置主軸封、刮刀軸封，軸封壓力比內(nèi)腔高20mbar，廢氣有序排出
u 聯(lián)組傳動(dòng)帶
u 測速傳感器
u 自動(dòng)軸承補(bǔ)油裝置
u 無級(jí)分層刮料，堵轉(zhuǎn)自動(dòng)修復(fù)，刮刀刀片耐磨設(shè)計(jì)與防污染設(shè)計(jì)
u 全密閉液壓站，不銹鋼液壓油箱
u 自動(dòng)清洗程序
u 系統(tǒng)全密閉，滿足清潔生產(chǎn)要求
u 電腦、手機(jī)APP遠(yuǎn)程監(jiān)控系統(tǒng)
u 多重保護(hù)：過振動(dòng)保護(hù)，開蓋保護(hù)+鎖緊保護(hù)，電機(jī)過載保護(hù)，料位探測過載保護(hù)，刮刀原位保護(hù)，工序聯(lián)動(dòng)機(jī)械+電氣保護(hù)，氮?dú)獗Ｗo(hù)，靜電接地保護(hù)，故障診斷與待機(jī)保護(hù)，檢修鎖定保護(hù)
技術(shù)參數(shù) Technical parameter
Main feature
u With platform base, liquid damper, floor mounted without needing plinths
u Fully or sliding openable cover, hydraulic locking system
u Duckbilled distributer, with adjustable feeding device, improving balance of material distributed.
u Air backflow or spiral hob equipped to clean and clear off any residue filtration cake;
u Able to preset and detect thickness of the feedstock and to make several times of feed supplements as needed for ensuring thickness of the filtration cake.
u Auto fix of unbalanced filtration cake plus over-vibration standby protection
u Atomization washing, washing flow control, intermittent/pulse washing,
u High or moderate speed of scrapping (speed programmable)
u Rinsing water and filtrate conductivity detection and conversion
u Filtrate sampling port
u High precision drum (digital machining and high precision balance), high separation factor, improved separation efficiency
u Designed with main shaft seal, scrapper shaft seal and distribution shaft seal, pressure in shaft seal is 20mbar higher than that of inner chamber, organized emission of exhaust gas.
u Joint transmission belt
u Speed sensor
u Automatic bearing oil recharging device
u External oil supplement (manual/automatic)
u Stepless stratification scrapping, auto fix of locked rotor, scraper blade wear-resistance and pollution-proof design
u Fully enclosed hydraulic station, stainless steel oil tank
u Automatic cleaning program
u Fully enclosed system satisfying specification of pharma production
u PC and mobile App for remote monitoring
Multiple layers of protection: Over-vibration protection, cover opening and closing protection, motor overload protection, feedstock level detection and overload protection, scrapper normal position protection, job sequence linkage plus mechanical and electrical protection, N2 protection, static grounding protection, trouble-shooting and standby protection, locking protection for maintenance
系統(tǒng)組成
u 離心機(jī)主機(jī)
u 液壓系統(tǒng)
u 電氣控制系統(tǒng)
u 防爆操作箱/防爆觸摸屏
u 氮?dú)獗Ｗo(hù)一氧含量檢測
u 氮?dú)獗Ｗo(hù)一氮?dú)庵脫Q
u 液封
u 氣封
u 母液取樣三通
u 濾餅中轉(zhuǎn)倉
u 出料閥、進(jìn)料閥、洗滌閥
System configuration
u Main engine
u Hydraulic system
u Electrical control system
u Ex-proof operation cabinet/Ex-proof touch screen
u N2 protection and oxygen content detection device
u N2 protection and N2 replacement
u Liquid seal
u Air seal
u Mother liquor sampling tee
u Filtering cake transit silo
u Discharge valve, feed valve and washing valve
技術(shù)參數(shù) Technical parameter
GK外形圖 GKH Outline Drawing
